China Pure Copper (C11000) Stranded Wire Manufacturer & Factory

Premium Grade ETP Copper Solutions for Global High-Conductivity, Automotive, and Power Applications

Metallurgical Analysis: Why C11000 (ETP) Pure Copper Matters

In global electrical engineering, choice of material defines performance longevity and system safety. C11000, chemically designated as Electrolytic Tough Pitch (ETP) copper, represents the global standard for high-purity electrical applications. Composed of at least 99.90% pure copper, C11000 possesses an electrical conductivity rating of 101% IACS (International Annealed Copper Standard). This extreme conductivity is achieved through meticulous refining processes that minimize trace element contamination, thereby optimizing electron mobility within the crystal lattice.

Stranded wire made from C11000 is uniquely ductile and resistant to structural fatigue. By cold-drawing and thermal annealing, the copper wires achieve balanced elongation and tensile properties. For dynamic environments—such as EV battery links, high-power switchgear, and automotive cabling—C11000 stranded wire behaves with high reliability under thermal cycling and mechanical vibration. The presence of controlled oxygen levels (ranging from 0.02% to 0.04%) acts as an internal cleanser, binding with impurities during processing to preserve bulk electrical efficiency.

Material Grade Cu Purity (Min %) Conductivity (% IACS) Tensile Strength (MPa) Primary Use Case
C11000 (ETP) 99.90% 101% 220 - 340 Busbars, Stranded Wires, Power Distribution
C10200 (OF) 99.95% 100% 220 - 320 Vacuum Electronics, Cryogenic Systems
C12200 (DHP) 99.90% (P-doped) 85% 240 - 360 Heat Exchangers, Condensers, Piping

Zhejiang Xingma Copper Industry Co., Ltd.

Leading China Manufacturer of Specialized Copper Stranded & Braided Solutions

Established in 2019, Zhejiang Xingma Copper Industry Co., Ltd. has developed into a robust manufacturing enterprise located in Liushi, Wenzhou—historically celebrated as the "Capital of Electrical Appliances in China." This strategic geography places us at the epicenter of China's electrical distribution supply chain, enabling lightning-fast component sourcing, collaborative local technical clusters, and seamless logistical pathways to key ports like Ningbo and Shanghai.

Our primary operational focus spans the engineering, mass production, and export of premium copper wires, braided tapes, stranded connections, carbon brush shunts, and complex metal stamping assemblies. With standard ISO9001 and ISO14001 certifications achieved in 2020, and having earned the prestigious "Star Enterprise" award in 2021, we ensure that every meter of copper leaving our floor meets demanding international metrics.

Zhejiang Xingma Factory Facility
5,000+
Sqm Modern Workshop
300+
Top-Level Manufacturing Machines
2,000+
Tons Annual Output Capacity
100+
Skilled Industry Professionals

Advanced Machining & Stringent Quality Inspections

To maintain an annual output capacity of over 2,000 tons, Xingma Copper has heavily invested in mechanical automation. Our facility houses over 300 modern wire processing and fabrication units, ensuring that diameter control, strand tension, and annealing tempers are maintained consistently throughout production runs.

Wire Drawing & Bunching

Equipped with Dingtian wire drawing machines and Fuchuan beam/bunching machines. These advanced tools allow us to draw raw copper wire down to custom micro-diameters with sub-micron precision, maintaining standard geometric uniformity before stranding.

Thermal Treatment & Braiding

Featuring continuous atmosphere-controlled annealing furnaces, pipe twisting machines, and automated braiding looms. Controlled heat treatment relieves internal stresses in drawn C11000 copper, restoring its structural elasticity and electrical performance.

Testing & Post-Processing

Quality is validated using microscope hardness testers, automated cutting systems, 160-ton precision punch machines, and wire division systems. Every production batch undergoes resistance testing, dimensional checking, and microscopic inspections.

Target Sectors & Industrial Application Scenarios

C11000 stranded wire serves as a critical element in systems requiring high reliability. Due to its flexibility and high conductivity, it is utilized across various fields:

Automotive Industry

Automotive Industry

In conventional internal combustion vehicles and modern battery layouts, flexible C11000 copper braids and stranded wires provide grounding, vibration-resistant power paths, and high-amperage connections.

New Energy Industry

New Energy & EV Infrastructure

Crucial for EV battery pack modules, heavy-duty charger couplers, wind power generators, and solar inverters. The flexibility of stranded configurations absorbs thermal expansions and operational vibrations.

Electrical Switch

Electrical Switchgear & Heavy Industry

Installed inside high-voltage switches, breakers, and distribution busbars. These stranded systems guarantee low contact resistance, reducing overall heat generation in electrical panels.

Communication Industry

Telecommunications & Grounding

Providing protection against electromagnetic interference (EMI/RFI). Our tinned copper braided tapes protect signal paths and connect high-frequency transmission modules to absolute earth ground.

Heavy Industry

Heavy Industrial Machinery

Used in heavy electrical equipment, welding machines, and steel mill furnaces. These environments present intense thermal loading and mechanical stress, where C11000 copper provides stable current transmission.

Strategic Manufacturing Advantages

Strategic Location

Our facility in Liushi enjoys developed local logistics, enabling direct land transport to national industrial bases and rapid dispatch to export ports like Shanghai and Ningbo.

Integrated Industry Chain

Proximity to localized non-ferrous metal markets ensures a stable supply of raw materials. This proximity reduces logistical costs and protects our production schedule from market-related material shortages.

Comprehensive Custom Processing

We offer full-process customization including wire drawing, bunching, weaving, cutting, spot welding, and final stamping. We supply both raw stranded bulk reels and complete connectors.

Global Market Trends & Procurement Requirements

Global energy changes have elevated the demand for high-grade copper components. Key purchasing trends in 2024 and beyond highlight specific demands for raw material traceability, structural flexibility, and strict tolerance control:

1. Power Densification & Heat Abatement

As power designs shrink and currents increase, reducing electrical resistance at interfaces becomes a design priority. High-purity C11000 stranded wire minimizes localized voltage drops and energy dissipation, helping prevent hot spots in dense server frames and heavy machinery enclosures.

2. Vibration and Fatigue Management in EVs

Electric vehicle power assemblies are exposed to continuous chassis vibration and thermal cycles. Traditional solid busbars can suffer stress cracking at connection points. Flexible stranded copper links, especially custom plastic-coated wires, help absorb these mechanical movements, extending structural lifespan.

3. Environmental Compliance (RoHS, REACH)

Purchasing compliance is vital for global supply networks. All C11000 stranded and braided wires produced by Xingma Copper undergo screening to ensure they meet European RoHS and REACH standards. We maintain strict control over our input materials to exclude hazardous elements from the final product.

4. Custom Finish Options

Depending on the environmental conditions, conductors may require specific treatments. We offer bare copper for dry, sealed systems, and tinned copper options that resist oxidation, acid corrosion, and moisture ingress in marine or tropical applications.

Compliance, Environmental Responsibility & Standards

Zhejiang Xingma Copper Industry Co., Ltd. follows international standards regarding human and labor rights, as outlined in the Universal Declaration of Human Rights and major UN conventions. We promote a safe workplace, reject discrimination, and focus on clean manufacturing processes. Our operational credentials include:

  • ISO9001:2015 Quality Management System Certification
  • ISO14001:2015 Environmental Management Standard
  • Active Member of the Zhejiang Cable Accessories Industry Association
  • Active Member of the China Forging Association
Corporate Certifications

Technical Knowledge Base & Procurement FAQ

Review detailed answers to engineering questions about C11000 ETP copper stranded wire specifications, applications, and manufacturing tolerances.

Q1: What is the exact difference between C11000 and C10200 copper in stranded wires?
C11000 (Electrolytic Tough Pitch or ETP) copper contains a controlled trace level of oxygen (typically 0.02% to 0.04%) and achieves a minimum electrical conductivity of 101% IACS. C10200 (Oxygen-Free) copper is processed to reduce oxygen levels to under 0.001% and is primarily utilized in high-vacuum applications or where hydrogen embrittlement is a concern. For standard industrial, automotive, and power distribution stranded wires, C11000 provides a balance of conductivity, mechanical strength, and cost-efficiency.
Q2: Why should tinned copper stranded wire be preferred over bare copper?
Tin plating adds a protective layer over the copper strands. Tin shielding helps protect against oxidation, acid rain, moisture, and chemical exposure. It also makes soldering easier and prevents degradation when in contact with certain rubber or plastic insulation materials over long operational life cycles.
Q3: Can you customize the strand diameter and overall lay length of stranded wires?
Yes. Using our Fuchuan high-speed bunching machines and specialized tooling, we customize the individual strand gauge (typically starting from 0.05 mm up to 0.50 mm) and adjust the lay length to meet specific flexibility or current capacity requirements.
Q4: How does Zhejiang Xingma ensure uniform quality across large volume batches?
We apply quality check procedures at every production stage. Raw copper is verified for purity before processing. After drawing and annealing, we test for elongation, tensile strength, and resistivity. Final dimensions and wire structures are validated with digital calipers and microscope hardness testers.
Q5: What insulation materials do you offer for plastic-coated stranded wire?
We offer a variety of insulation options to match environmental demands. These include standard PVC for general electrical use, PE for moisture protection, and high-temperature silicone rubber or PTFE for demanding thermal environments.
Q6: Do your copper connectors comply with global environmental standards?
Yes. Our C11000 copper stranded wires and stamping assemblies comply with RoHS and REACH regulations. We provide chemical composition certificates and compliance reports upon request to support your international supply chain needs.

Get in Touch for Technical Consultations

Zhejiang Xingma Copper Co., Ltd. works closely with industrial clients to deliver custom solutions. We analyze customer requirements and leverage our manufacturing experience to design, test, and manufacture reliable copper products tailored to your needs.

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